First, the preparation
1, the original quality samples, feel samples, color samples (flower pattern) must be consistent with the requirements of customers;
2, using the correct light source color. Such as D65, TL84, C130, etc., to be relatively uniform with customers;
3. The color samples (patterns) used should be properly kept and bleached samples should be sealed with plastic bags;
4, use the correct fabric. Without special circumstances, the proofing billet must be consistent with the billet for large goods;
5. Head-cylinder-like production should be consistent with the requirements for mass production. Such as the width, color fastness, shrinkage, environmental protection materials, weight, feel and other requirements consistent with the requirements of the bulk cargo;
Second, large goods production
1. Changes in production should be promptly responded to and reported to the competent personnel, and timely adjust solutions;
2, the quality of each process tracking.
(1) The finish of singeing;
(2) pre-treatment feel, hair effect;
(3) After the mercerized fabric (with alkaline conditions)
(4) Width of setting (the test of shrinkage after the elastic cloth is set, the test cloth must be cut with scissors, and it cannot be torn by hand to prevent the accuracy of test data from being affected).
(5) Match colors with the correct light source. Whether the edge of the poor, the first layer of color, the difference between the difference between the cylinder, yin and yang face color meet the requirements;
(6) After finishing, pay attention to whether the warp and weft density, feel, weight, finished width, color fastness, shrinkage rate, etc. meet the requirements;
Third, large cargo inspection
1, according to the number of finished product code order;
2. Ask the factory for the difference between cylinders, checking whether the color separation is reasonable and consistent, and whether the color is in accordance with the confirmed color sample;
3ã€According to the customer's requirements for product inspection, whether the large cargo meets the requirements, record the specifications, color, and product number, and check the goods in separate volumes.
4. For each piece of cloth, cloth head, and tail cover sample, the number of labels must be marked again after each sample cut to ensure the accuracy of the final quantity;
5, check whether Shantou meets the requirements of the order;
6. Make a detailed record of the fabrics inspected, and do not meet the requirements of timely feedback and make adjustments;
7. For the samples left by the exporting vessel and the requirement to leave a sample of the large sample, confirm whether it is consistent with the bulk cargo;
8. All test cloths must be cut with scissors and must not be torn by hand to prevent affecting the accuracy of the test data.
The above three points are the basics of fabrics with singles, and also the guarantee of product quality.
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